Aluminum extrusion ne mai matukar inganci da kuma m masana'antu tsari amfani da su haifar da aka gyara tare da takamaiman giciye-sashe profiles. A zuciyar wannan tsari yana ɗaya daga cikin abubuwa masu mahimmanci:extrusion ya mutu. Wannan madaidaicin kayan aikin injiniya yana siffata aluminum ƙarƙashin babban matsi kuma yana taka muhimmiyar rawa wajen tantance ingancin samfur, ƙarewar saman, da daidaiton girma.
Menene Extrusion Aluminum Mutuwa?
Mutuwar extrusion shine kayan aikin ƙarfe na musamman da aka ƙera tare da takamaimanmutu budewawanda ke siffanta aluminum kamar yadda aka tilasta shi ta cikin matsanancin matsin lamba. Tare da kayan aikin tallafi irin su masu goyan baya, masu ƙarfafawa, da ƙananan masu haɓakawa, mutu yana tabbatar da daidaitattun daidaito da daidaiton tsari yayin extrusion.
Nau'in Extrusion Mutuwa
Extrusion mutu an kasasu zuwa manyan iri uku dangane da bayanin martabar joometry da ake so:
1. M Mutuwa
Ana amfani da shi don samar da bayanan martaba ba tare da kowane rami ba - kamar sanduna, kusurwoyi, ko tashoshi.
● Abubuwan:
○Mutuwa Plate: Ya ƙunshi siffa mai siffa don bayanin martaba na ƙarshe.
○Farantin Baya: Yana ba da tallafi a bayan mutuwa.
○Plate Feeder (na zaɓi): Taimakawa wajen jagorantar kwararar kayan.
2. Hollow ya mutu
An ƙirƙira don bayanan martaba tare da ɓoyayyen ciki kamar bututu ko firam ɗin taga.
●Abubuwan:
○Mandrel (ko core): Yana samar da rami na ciki.
○Mutu Cap: Yana samar da siffa ta waje kuma yana riƙe da mandrel a wurin.
○Mai baya: Yana ba da tallafi na tsari da sarrafa zafi.
3. Semi-Hollow ya mutu
An yi amfani da shi don bayanan martaba tare da ɓoyayyen ɓoyayyiyar ɓangarori - haɗa fasali na sassa masu ƙarfi da fashe. Waɗannan su ne manufa don hadaddun geometries tare da bambancin kaurin bango.
Tsarin Extrusion da Ayyukan Mutuwa
Mahimmin matakan extrusion sun haɗa da:
1.Billet Preheating:
Aluminum billet ɗin ana preheated zuwa 370-500°C (700-930°F) don inganta filastik.
2.Lodawa & Fitarwa:
Ana ɗora billet ɗin a cikin akwati, kuma rago mai ƙarfi (tare da matsi daga tan 1,000 zuwa 15,000) yana tura shi ta wurin mutuwa.
3.Ƙirƙirar Bayani:
Aluminium yana ɗaukar siffar buɗewar mutu yayin da yake fita, yana samar da bayanan da ake buƙata.
4.Sanyaya, Yanke & Kammala:
Bayanan martaba suna sanyaya, shimfiɗa, yanke zuwa tsayi, kuma za su iya fuskantar ƙarewar ƙasa kamar murfin anodizing ko foda.
A tsawon wannan tsari,mutu yana tabbatar da daidaiton siffar, ingancin saman, da daidaito.
Haƙuri masu alaƙa da Mutuwa da Kula da Kaurin bango
Daidaitawa yana da mahimmanci. Haƙuri aluminum extrusion ya dogara da:
●Girman bayanin martaba & rikitarwa
●Kaurin bango(bangayen sirara suna ƙara wahala)
●Mutu lalacewa kan lokaci
●Kaurin bangona iya bambanta dan kadan, musamman akan sabbin matattu - extrusions na farko na iya zama ɗan sirara kaɗan, amma tare da amfani, ya mutu yana daidaitawa kuma ya fi dacewa da ƙirar ƙira. Wannan shi ya sabatches na gabasau da yawa suna nuna ɗan ƙaramin kauri da daidaiton sakamako.
Haƙuri gama gari ana gudanar da su ne bisa ƙa'idodin ƙasa da ƙasa kamarTS EN 755-9koAA (Ƙungiyar Aluminum)ƙayyadaddun bayanai.
Die Surface Jiyya da Kulawa
Don inganta aiki da tsawon rayuwa, extrusion yakan mutu sau da yawa:
Nitriding
Tsarin taurarewar ƙasa wanda ke watsa nitrogen a cikin ƙasan mutuwa, haɓaka taurin kai da juriya - mai mahimmanci don ɗaukar babban matsa lamba da zafin jiki.
Die Preheating (Die Cooking)
Har ila yau aka sani da "煲模(ba mu)” a cikin Sinanci, wannan aikin sannu a hankali yana dumama mutuwa kafin a fitar da shi don rage zafin zafi da inganta daidaiton karfe.
Kalubalen Mutuwar Jama'a da Ayyukan Rigakafi
✅ Sawa da Yage
Babban matsi da zafin jiki yana haifar da lalacewa a hankali.Dubawa na yau da kullun, sake gogewa, da sake yin nitridingtsawaita rayuwa.
✅ Lalacewar Sama
Scratches, mutu Lines, ko ginawa na iya shafar ingancin saman. Na yau da kullunmutu tsaftacewakumasaman jiyyataimaka rage lahani.
✅ Gudanar da Zazzabi
Rashin daidaituwar dumama ko sanyaya yana haifar da lahani ko mutuƙar karyewa. Daidaitaccen rufin da aka sarrafa da preheating mai sarrafawa yana da mahimmanci.
✅ Daidaito da Tallafawa
Rashin daidaituwa yana haifar da kurakurai da yawa da gazawar mutuwa da wuri. Na lokaci-lokacisake daidaitawakumakiyayewasuna da mahimmanci don daidaito.
Me yasa Mutuwar Al'amarin Aluminum Extrusion
Tsarin da aka ƙera, wanda aka kiyaye shi da kyau yana mutuwa kai tsaye:
●Matsakaicin daidaito
●Rubutun bayanan martaba
●Gudun extrusion
●Ƙarshen saman
●Gabaɗaya farashin samfur da daidaito
Zaɓin madaidaicin nau'in mutuwa, fahimtar sarrafa kauri na bango, da aiwatar da ayyuka masu ƙarfi na kariya suna da mahimmanci don samun daidaito, sakamako mai inganci.
Neman Abokin Hulɗa na Mutuwa & Ƙarfafawa na Musamman?
A [Sunan Kamfanin ku], mun ƙware a cikin ƙayyadaddun ƙirar aluminum kuma muna ba da cikakken tallafi donal'ada mutu ci gaban, inganta bayanin martaba, kumamutu tsarin tafiyar da rayuwa. Ko kuna samar da ƙwaƙƙwaran, sarari, ko hadaddun bayanan martaba, ƙungiyar injiniyarmu a shirye take don taimakawa tare da ƙwararrun ƙwararrun masana'antu da masana'anta masu dogaro.
Tuntube mu a yaudon ƙarin koyo game da yadda za mu iya kawo ƙirar ku zuwa rayuwa tare da ingantattun mafita na extrusion.
Imel: za.liu@aluminum-artist.com
Yanar Gizo: www.aluminum-artist.com
Adireshi:Yankin Masana'antu na Pingguo, Baise City, Guangxi, China
Lokacin aikawa: Juni-17-2025
